2025/6/2118.4Ashdeposit/Corrosion/erosionofbackheatingsurfaces
§8-4尾部受热面的积灰/磨损和低温腐蚀1.Ashdeposit尾部受热面积灰1)积灰及其危害Loose松散性积灰:烟气携带飞灰流经受热面时,部分灰粒沉积在受热面上形成的。Lowtemperaturecohesive低温粘结性:烟气中的硫酸蒸汽在低温受热面上凝结,将灰粒粘聚形成的。Harm危害:Heattransfercoefficient,heatresistance灰的传热系数很小,使受热面的热阻增大,吸热量减少,排烟温度升高,排烟热损失增加,锅炉效率降低。积灰堵塞部分烟气通道,使烟气流动阻力增大,导致引风机电耗增大甚至出力不足,造成锅炉出力降低或被迫停炉清灰。
2025/6/2128.4Ashdeposit,Corrosion,erosionofbackheatingsurfaces
§8-4尾部受热面的积灰、磨损和低温腐蚀1.Ashdeposit尾部受热面积灰2)Influencefactors积灰影响因素FluegasVelocity烟气流速:烟气流速越大,积灰越少(图10-3)Particlesize飞灰颗粒度:粗灰多,冲刷作用大,积灰少Structureoftubebank管束结构特性:错列管束积灰轻3)Measurements减轻和防止积灰的措施合理选择烟速:8~10m/s采用小管径、小节距、错列布置的管束:φ25~32;s1/d=2~2.5,s2/d=1~1.5布置吹灰装置,制定合理的吹灰制度W1=2.5~3m/sW3=8~10m/s
2025/6/2132.Erosion尾部受热面磨损Heattransfersurfacesandotherairheaterpartscansuffererosiondamagethroughimpactofhighvelocity,gas-entrainedashparticles.Erosionusuallyoccursneargasinletswherevelocitiesarehighest.图10-4受热面管子的飞灰磨损8.4Ashdeposit,Corrosion,erosionofbackheatingsurfaces
§8-4尾部受热面的积灰、磨损和低温腐蚀
2025/6/2148.4Ashdeposit,Corrosion,erosionofbackheatingsurfaces
§8-4尾部受热面的积灰、磨损和低温腐蚀
2025/6/2158.4Ashdeposit,Corrosion,erosionofbackheatingsurfaces
§8-4尾部受热面的积灰、磨损和低温腐蚀2.Erosion尾部受热面磨损1)Influencefactors因素Velocity烟气流速:金属磨损与烟气流速的3~3.5次方成正比Concentration飞灰浓度:浓度越大,磨损越严重Particlecharacteristics灰粒特性:灰粒粗、硬,磨损严重Structure管束结构特性:错列比顺列磨损严重2)Measurement减轻磨损的措施合理选择烟速limitgasinletvelocity:economizer9m/s采用合理的结构和布置:节距均匀,顺列代替错列加装防磨装置coverwithabrasionresistantparts:图10-6搪瓷涂层和防磨涂料sacrificialmaterials(ceramics):采用膜式省煤器membraneeconomizer:
2025/6/2162.Erosion尾部受热面磨损图9-30省煤器防磨装置图9-31管式空气预热器防磨8.4Ashdeposit,Corrosion,erosionofbackheatingsurfaces
§8-4尾部受热面的积灰、磨损和低温腐蚀
2025/6/2178.4Ashdeposit,Corrosion,erosionofbackheatingsurfaces
§8-4尾部受热面的积灰、磨损和低温腐蚀3.Corrosion尾部受热面低温腐蚀1)Formationandharm低温腐蚀及其危害Airheatersusedonunitsfiringsulfurbearingfuelsaresubjec